People often ask when to use XLR or RCA. First, let’s look at the fundamentals. An RCA is the most perfect voltage transfer cable there is. It meaures the voltage from the center conductor to a reference ground.
An XLR in contrast creates a balanced voltage referenced to a ground and at twice the potential as the RCA to drive longer cable lengths. This balanced XLR design creates a capacitance unbalance, CUB, because the two different voltage can’t be perfectly the same. We can have an XLR cable geometry that is very good, but not perfect. When we measure the voltage from each side of the balanced circuit, it won’t be 100% identical. But don’t despair, there is a big advantage with XLR described below.
Above is the signal side. Now we need to look at the EMI/RFI shielding side. For EMI/RFI a 100% foil shield will provide 100 dB isolation. But the foil is fragile so it is accompanied by a heavy braid shield on the XLR. The RCA uses two high coverage double braids that shield EMI/RFI equivalent to a single foil+braid. The RCA differs using the heavy braids for shielding because the shield also need to be a signal return in RCA single ended designs, so a super low DCR is required. Both ends of and RCA need to be at the same potential, zero. They c an’t be so we do have a very small return current that is inaudible in normal lengths. The XLR has a floating virtual ground and does not need this low DCR ground feature. XLR cables need a PIN 1 ground suitable for EMI/RFI and this is a drain wire.
Last we need to look at low frequency magnetic B-fields. Here the braids and foils are transparent to magnetic fields in both RCA and XLR. A shield that has a low permeability, similar to a low DCR, to magnetic flux lines is required. What kind of material is that? The easiest subject materisl is anything a magnet will stick to. And yes, those are STIFF metal pipes or similar. RCA by design can’t be too practical made this way and are subject to magnetic field interference (hum). XLR in contrast use a balanced topology to cancel the magnetic fields, and magnetic fields couple more the longer the run. XLR go a long way with the higher the voltage potential, and can shield EMI/RFI and magnetic fields. The trade-off is the voltage transfer function is slightly less than perfect. This is a fine trade-off to be able to make long runs or through dense magnetic field areas.
What is an example of a good place to be sure to use and XLR cable? If you have a situation like we see below, a good XLR cable is insurance we won’t get low frequency magnetic field problems. See that green cable snaking through the massive bundle of EPDM power cords? And yep, those cords all spit out magnetic fields. Shielded power cords don’t shield low frequency magnetic fields, only EMI/RFI so if you are counting on that, don’t.
Summary
An RCA is the obsolute best voltage transfer function design, ALWAYS.
An XLR is the best low frequency balanced topology magnetic shield design, ALWAYS.
Both RCA and XLR if made properly shield EMI/RFI 100 dB or more.
RCA to 30 feet or so. XLR longer than that OR if you have an intense bundle of power cords, run near big transformers, or like situation where magnetic noise could be a problem.
Hope this helps out.
Galen